Optimized PLC Programming & Commissioning for Bald Mountain Gold Mine

Project Overview

Reliable Controls developed and commissioned a seamless control system for the Bald Mountain gold mine, ensuring smooth operations through predictive monitoring, intuitive HMI design, and system-wide integration. By implementing trend-based operator screens and rigorous testing, they improved efficiency, usability, and reliability, delivering the project on time and exceeding client expectations.

SECTOR

Chemical Process, Mineral Processing

USE CASE

Reliable Controls optimized mining water distribution by standardizing controls, improving I/O handling, and refining interlocks.

LOCATION

Client Objective

SNC Lavalin engaged Reliable Controls to provide programming and commissioning services for the Bald Mountain gold mine, an open-pit, heap leach operation in northeastern Nevada. The project required full programming and integration of operator workstations, process control systems, and communications to ensure efficient and reliable operations.

Challenges and Solutions

Need for Predictive Monitoring

Developed trend-based and information-based HMI operator screens to help identify potential issues before they occurred.

Complex System Integration

Provided full programming, configuration, and testing of process control systems and operator workstations.

Ensuring a Clean Operator Interface

Designed HMI screens in grayscale to enhance usability and improve operational clarity.

Solution Implementation

Reliable Controls executed a comprehensive engineering and system integration process, including:

Control System Engineering

Developed interlock matrices, I/O listings, and control narratives for each well pump.

Process Control Systems

Engineered and integrated process control systems for efficient gold processing

Communications & Connectivity

Insured seamless system communications for smooth operations.

Communications & Connectivit

Ensured seamless system communications for smooth operations

Factory Acceptance Testing (FAT)

Conducted rigorous testing to validate system functionality.

Results & Benefits

Improved Operational Efficiency

Trend-based HMI screens allowed operators to proactively address issues before they occurred.

Seamless System Integration

Successfully programmed and commissioned all process control systems and operator workstations.

On-Time Project Completion

Reliable Controls’ unique engineering methods ensured the project was delivered on schedule.

Satisfied Client

The combination of innovative engineering and smooth execution led to a successful outcome for the client.

Conclusion

Reliable Controls delivered a fully integrated and user-friendly control system for the Bald Mountain gold mine, enhancing operational efficiency and reliability. By leveraging advanced HMI design and meticulous commissioning, the project was completed on time with a satisfied client, reinforcing Reliable Controls’ reputation for excellence in mining automation.