Ensuring Seamless Commissioning for the Acadian-Haynesville Pipeline Extension

Project Overview

Reliable Controls provided Factory Acceptance Testing and pre-commissioning services for the Acadian-Haynesville Pipeline Extension, ensuring smooth integration of PLCs, RTU flow computers, and communication systems. By adapting to shifting schedules and remote locations, they delivered a reliable, well-documented pipeline system, reducing potential startup issues and ensuring operational success.

SECTOR

Natural Gas

USE CASE

Need Text

LOCATION

Client Objective

The Acadian-Haynesville Pipeline Extension is a 270-mile natural gas pipeline in Louisiana, spanning from Red River Parish to Donaldsonville. This project included two compressor stations and 30 metering stations across a vast geographic area. Reliable Controls was engaged to provide Factory Acceptance Testing (FAT) and on-site Pre-commissioning services to ensure the pipeline’s successful integration and operation.

Challenges and Solutions

Dynamic Construction Schedule

Adapted to evolving project timelines through detailed scheduling and planning.

Remote Station Locations

Implemented efficient coordination strategies to manage on-site testing across large distances

Complex System Verification

Conducted thorough testing of PLCs, flow computers, and communication circuits to ensure seamless functionality.

Solution Implementation

Reliable Controls executed a comprehensive engineering and system integration process, including:

Factory Acceptance Testing (FAT)

Created a comprehensive FAT testing plan and procedures. Installed and inspected all devices at the contractor’s facility. Verified panel power distribution and I/O configurations. Conducted functional checks of PLCs and Fisher ROC RTU flow computers. Validated communication circuits, addressing, and protocols. Performed a complete equipment checkout before shipment. Completed all required documentation, including inspection and calibration forms.

Pre-commissioning Services

Inspected and documented all equipment post-construction.
Conducted functional checks of all installed equipment.
Verified and tested communication between all devices.
Provided the client with a comprehensive Turnover Package containing validation sheets for all verified devices.

Results & Benefits

Successful System Integration

Ensured proper functionality of PLCs, RTU flow computers, and communication systems.

Streamlined Equipment Commissioning

Thorough pre-commissioning processes facilitated a smooth transition from construction to operation.

Adaptability to Project Challenges

Met client needs despite remote locations and shifting construction schedules.

Comprehensive Documentation

Delivered a complete Turnover Package with validated device records.

Enhanced Reliability

Verified all critical systems before site deployment, reducing potential startup issues.

Conclusion

Reliable Controls played a key role in the successful commissioning of the Acadian-Haynesville Pipeline Extension by providing rigorous Factory Acceptance Testing and Pre-commissioning services. Through innovative planning, detailed execution, and seamless adaptation to project challenges, RCC ensured a reliable, well-integrated pipeline system for the client.